Web Reference: Make Perfect, Repeatable Hinge Mortises With a Custom Hinge Mortise Jig, a Router With a Flush Trim Mortising Bit and a Spring Corner Chisel. 1 day ago · Learn how to build a shop-made router jig for mortising door hinges from scrap plywood and metal strips. Get perfectly consistent hinges every time — for under $10. Apr 7, 2016 · In fact, for the technique you see here, all it takes is a simple, two-part jig and an inexpensive router bit. The bit I use for mortising is a short, top-bearing, pattern bit. I didn’t want the jig to be locked in to a specific size hinge. So I designed the jig as a pair of overlapping guides.
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