Web Reference: Assemblies fail fit or function despite every component meeting its individual tolerances. This recipe guides you through building a tolerance chain, selecting an analysis method (worst case, RSS, Monte Carlo), and redesigning tolerances and datums around real functional requirements. What Is a Tolerance Stack-Up? A tolerance stack-up is a method used to calculate the cumulative effect of part tolerances in an assembly. It tells you whether parts will still fit and function properly when every feature is manufactured with some deviation from its nominal value. This guide provides a comprehensive introduction to the basics of tolerance stack-up analysis. We will explain why it is essential, how to perform a 1D analysis, and detail the two primary methods for calculating the results.
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